I did something similar, smaller. Cut cans apart and hammered as flat as possible, made a 1.5"sq elbow, about 4" tall. Put it inside a 4"can with fiberglass.
Didn't use any fasteners, except
"Insert tab A into slot B". Soon adapted extra "fasteners" of little rectangles of metal, cut & bent into "staples" on the same sale as the tab/slot. Worked fine, except you've got to be careful to not let the slots become permanent open gaps as you bend & hammer them flat (design must include means of sticking something like a chisel or nail extension of some kind in to tight spots to hammer these staples into a tight fit).
Didn't get the fiberglass to catch fire (maybe not enough airflow through it) but it out-gassed tremendously as the plastic/pink burned off, leaving white fiber fluff at least .75" out from the center tube.
Little thing drew and fired just fine! Up to 6" tall strong flame, tiny rocket sound, very little ash for firing it for half hour continuous.
Don't know how much difference any insulation makes on this scale, unless you put a lot bigger body around even this tiny draft tunnel. The entire thing got very hot, so no question about long-term holding any heat in the combustion area.
Body was almost hot enough to light a cigarette, outside of the 2" feed/intake chute easily charred/ignited wood.
Perhaps the design premise must include the fact that the entire thing will get hot, so that's how you keep the combustion chimney hot to burn the gasses, rather than trying to insulate it!
It soon became impossible to keep the fire from creeping out into the feed shelf, even if it then drafted in/up through the elbow! The brick I set it on soon became more than hot enough to be an excellent camping bed warmer...
Basic design premise for a rocket stove on this small scale (up to coffee-can body) : A wood fire this small
will get hot enough to ignite wood at least 4" away. You
must design with this in mind. Continuous-feed fuel stocks will all go up.
Next iteration will have a slanted fuel feed chute to drop chunks in. Can't use any form of self-feed, since it'd catch fire all up the fuel magazine. (also better material for the inner chimney. Can sheet metal won't hold up for long.)
Quandary: Should I just use this as the air inlet, from above the fire, drawing down? How to direct air under the fuel? Use wire grid to bounce fuel
up onto the grate, while allowing air to preferentially go
down under the grate/combustion zone?
It'll obviously require continuous feeding, but it'll be great for making tea, ramen noodles, heating a tent/room/RV.
Want to make a hybrid stove on this scale.
see this first
Rocket stove, 5 gallon bucket
www.youtube.com/watch?v=9M-4aUqa7RU&feature=player_embeddedSo first, the hot plate (something that can take that heat -was suggested that I use an old cast iron pan, cut down to fit...)
Then run the flue up through a heat exchanger like a ziz-zag pipe diversion or another can for radiating area, before it goes out.
Coffee-can size, no bigger than 2" elbow.